Behind those rear bumper caps is a riveted trim strip that needs to be removed.
Jeep xj sheet metal riveted on.
20 16 19 15 align outer edge of inner piece p2 d2 for driver side with the measuring lines made in step 14.
The weld and heat affected zone haz adjacent to the welds is often troublesome.
The first step in replacing any of the sheet metal on your jeep is finding the correct replacement part.
I have a trail rig whose interior i am going to line x.
Apr 12 2020 explore fred dambrowitz s board xj jeep followed by 132 people on pinterest.
Tips for installing new material.
The jeep cherokee xj as all vehicles from 1969 on have a 16 digit identification number known as a vin number.
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Many repairs result in embrittlement caused by the heat up cool down hardening of the sheet metal.
Use a grease pencil or marker to mark the rear hole.
Remove inner piece from front fender.
This 30mm bolt and washer fits various assemblies in 84 01 jeep cherokee xj 86 92 comanche mj and.
So i went to home depot and bought a few small pieces of sheet metal trimmed them to size to cover the holes and riveted them in place.
The first location is the upper left hand side of the dash right where the windshield meets the dash.
Welding on sheet metal even the heftier gauge of the xj cherokee s unibody does have challenges though.
Using a 1 4 drill bit drill through sheet metal on locations marked in previous step.
Predrill with a smaller drill bit if desired.
When i upgraded to a new bumper i had an opportunity to remove the rear bumper caps on my 1997 jeep cherokee xj.
You can easily look online to find oem spec jeep body panels for a multitude of different jeep models making it easy to find the correct fit for your project.
Booger producer first off this advice is not applicable for everyone.
Here s the floor with the metal patches riveted in over an initial coat of chassis saver paint.
Rusty 30 year old bronco sheet metal just makes me look like a nose.
Okay let me first start by saying i am terrible at welding rusty sheet metal.
Jeep cherokee xj rusty floors.
Sheet metal is hard enough to weld when it is fresh.
I ve always liked the clean look of the rear quarter panels of pre 1997 jeep cherokees.
Axle differential drive shaft body armor drive line protection body kits sheet metal frame brakes hubs bumpers.
Just double check that you have the right numbers or you ll be sending them back and.
Vintage look for a 1997 xj.